Battery Pack Assembly Line
Our range of products include cylindrical cell to module assembly line, prismatic cell to module assembly line, module to pack line for prismatic cells, double side automatic laser welding machine, double side automatic spot welding machine and single side automatic spot welding machine.
Cylindrical Cell to Module Assembly Line
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₹ 9000000 / Piece Get Latest Price
Product Brochure
| Battery Type | LFP |
| Application | EV Two Wheeler |
| Automation Grade | Automatic |
| Line Type | Cell To Pack |
| Usage/Application | Assembly Lines |
| Country of Origin | Made in India |
| Technical Specification | Line output - 300 module/day ( May vary based on number of cells per module) |
Minimum order quantity: 1 Piece
1. Automatic cell sorting machine.
2. Cell insertion in cover and screwing.
3. Automatic polarity inspection.
4. Manually busbar placement. 5.Resistance welding both side or single side based on customer requirement .
6.Wire harness 7.Module level testing.
2. Cell insertion in cover and screwing.
3. Automatic polarity inspection.
4. Manually busbar placement. 5.Resistance welding both side or single side based on customer requirement .
6.Wire harness 7.Module level testing.
Prismatic Cell to Module Assembly Line
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₹ 9000000 / Piece Get Latest Price
Product Brochure
| Battery Type | Lithium Ion |
| Application | ESS Battery |
| Automation Grade | Semi Automatic |
| Line Type | Cell To Pack |
| Test Functions | OCV Test |
| Usage/Application | Assembly Lines |
| Technical Specification | Line with SCADA for traceability |
Minimum order quantity: 1 Piece
1.Manual cell loading. 2.Automativ OCV sorting machine. 3.Automatic cell compression and manual stapping. 3.Manual/Automatic polarity checking machine. 4.Manual busbar placement. 5.Automatic busbar to pole laser welding machine. 6.Manual/automatic laser welding inspection. 7.Wire harness. 8.Module level testing.
Module to Pack Line for Prismatic Cells
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₹ 9000000 / Piece Get Latest Price
Product Brochure
| Battery Type | Lithium Ion, LFP |
| Application | ESS Battery, EV Four Wheeler |
| Automation Grade | Semi Automatic |
| Line Type | Module To Pack |
| Test Functions | Insulation Test, Capacity Test |
| Technical Specification | Line with SCADA for traceability |
Minimum order quantity: 1 Piece
1.Module inspection in pack. 2.Manual or robotic sealent pasting. 3.Wire harness. 4.Scrwing and packing container.
5. Pack level testings. 6.End of line testing for pack.
5. Pack level testings. 6.End of line testing for pack.
Double Side Automatic Laser Welding Machine
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₹ 15826800 / Piece Get Latest Price
Product Brochure
| Battery Type | Lithium Ion |
| Automation Grade | Automatic |
| Application | ESS Battery |
| Input voltage | AC 220V+-10% 50Hz |
| Welding power source | 2 kW to 6 kW |
| Power source make | IPG or triumph |
| Cell range | Compatible for any cell type |
| Machine size | 1800*1200*2000mm (L*W*H) |
| Machine PLC | Mitsubushi,Siemens,delta |
Minimum order quantity: 1 Piece
1.Compatible with most of the industries square aluminium shell,cylindrical,soft pack module. 2.Power and welding range can be selected according to different needs
3.High welding efficiency,good consistency of weld depth and width. 4.High degree of automation : comes with a cycle system of work plate,which can realize automatic inflow,positioning,welding and outflow of the module.
5.We can use robotic system or 3 axis gantry system for laser welding based on customer requirement. 6.AMB laser option also available for good quality welding
3.High welding efficiency,good consistency of weld depth and width. 4.High degree of automation : comes with a cycle system of work plate,which can realize automatic inflow,positioning,welding and outflow of the module.
5.We can use robotic system or 3 axis gantry system for laser welding based on customer requirement. 6.AMB laser option also available for good quality welding
Double Side Automatic Spot Welding Machine
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₹ 2400000 / Piece Get Latest Price
Product Brochure
| Battery Type | Lead Acid, Lithium Ion, LFP |
| Automation Grade | Automatic |
| Line Type | Cell To Pack |
| Test Functions | Capacity Test, IR Test |
| Application | EV Four Wheeler, EV Two Wheeler, ESS Battery |
| Input voltage | AC 220V+-10% 50 Hz. |
| Welding power source voltage | AC 380V / 220 V+-10% 50 Hz. |
| Axis Running Range | X axis - 540mm ,Y axis - 380 mm |
| Welding speed | 3800 pcs/hr. |
| Machine PLC | Mitsubushi,Siemens,delta |
| Welding thickness | Steel nickel sheet: 0.12-0.2mm, convex nickel sheet: 0.3-0.5mm. |
| Machine Size | 500*900*1900 mm ( L*W*H) |
Minimum order quantity: 1 Piece
1. Double sided automatic welding, high efficiency, simple programming, support any point programming and array programming. 2.Can store 99 groups of programming files.
3. With welding parameter monitoring system, it can monitor welding parameters in real time. 4. Support breakpoint startup, automatic startup and manual startup mode conversion. 5.Custom welding head, suitable for all kinds of special-shaped batteries, as well as pure nickel welding, effectively solve the problem of sticking needle.
3. With welding parameter monitoring system, it can monitor welding parameters in real time. 4. Support breakpoint startup, automatic startup and manual startup mode conversion. 5.Custom welding head, suitable for all kinds of special-shaped batteries, as well as pure nickel welding, effectively solve the problem of sticking needle.
Single Side Automatic Spot Welding Machine
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₹ 1900000 / Piece Get Latest Price
Product Brochure
| Battery Type | LFP, Lithium Ion |
| Application | EV Two Wheeler, EV Three Wheeler |
| Automation Grade | Automatic |
| Input voltage | AC 220V+-10% 50 Hz |
| Welding power source voltage | AC 380V / 220 V+-10% 50 Hz. |
| Axis Running Range | X axis - 540mm ,Y axis - 380 mm (we can customize range as per customer requirement. |
| Welding speed | 1800 - 2200 pcs/hr. |
| Machine PLC | Mitsubushi,Siemens,delta etc.( We can use as per customer requirement) |
| Welding thickness | Steel nickel sheet: 0.12-0.2mm |
| Machine Size | 1060*900*1680 mm ( L*W*H) |
1.Support array and non array battery pack, simple programming, support any point programming and array programming.
2. Can store 99 groups of programming files. 3.With welding parameter monitoring system, it can monitor welding parameters in real time. 4.Customized welding head, high speed, high precision, good stability, support dual mold multi mold switching.
2. Can store 99 groups of programming files. 3.With welding parameter monitoring system, it can monitor welding parameters in real time. 4.Customized welding head, high speed, high precision, good stability, support dual mold multi mold switching.
Cylindrical Cell sorting machine
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₹ 1962523 / Piece Get Latest Price
Product Brochure
| Battery Type | LFP |
| Application | EV Two Wheeler |
| Automation Grade | Semi Automatic |
| Voltage Accuracy | 0.1 mV |
| Channels | 10 + 1 NG (Modular design) |
| Cell range | Compatible for any cell type |
| Machine size | 2440x1720x1900 mm (LxWxH) |
| Machine PLC | Mitsubushi,Siemens,delta |
| Cell feeding | Manual by hopper or box or container |
Minimum order quantity: 1 Piece
- Machine with ith high precision internal resistance, voltage, automatic test system.
- The device can accurately send the cell to the specified gear according to the set internal resistance voltage value.
- Large hopper, can put 500pcs cells at one time, high efficiency.
- The sorting speed is fast, the stability is high, and the consistency of cells in each channel is effectively screened out.
- Can be use for all type of cells with small changeover.
Cell Compression Machine
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₹ 2387948 / Piece Get Latest Price
Product Brochure
| Machine Type | Rotary |
| Number of Stations | 16 |
| Station Configuration | Single Sided |
| Capacity | 150 ton |
| Input voltage | AC 220V+-10% 50Hz |
| Working load | 300-700 kg |
| Cell range | Compatible for any cell type |
| Machine size | 1500mm*800mm*950mm (L*W*H) |
| Machine PLC | Mitsubushi,Siemens,delta etc |
| Cell feeding | Manual by operator |
| Strapping | Manual by handheld portable gun |
- Automatic cell compression based on distance and load applied.
- We can customized and add side and top pressing based on customer requirement.
Aging Battery Cabinet Testing Machine
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₹ 2604458 / Piece Get Latest Price
Product Brochure
| Equipment type | Battery tester |
| System voltage | 24 V |
| Current rating | 50 A |
| Input voltage | AC 380V+-10% 50 Hz. |
| Output voltage | 5V~60V/5V~100V. |
| Voltage resolution | 1mV,Current resolution - 1mA. |
| Voltage accuracy | +-0.1%of F.S +-0.1%of F.D |
| Current accuracy | +-0.1%of F.S +-0.1%of F.D |
| Data recording frequency | 100 ms |
| Output DC voltage resolution | 1mV |
| Single output DC current range | -60A ~ +60A |
| Minimum output current | 100mA |
| Output DC resolution | 100mA |
| Main channel data acquisition system | 10 ms |
- The energy flows in two directions, and the discharge energy is fed back to the power grid efficiency ≥ 93% (DC bus efficiency)
- DCAC module adopts space vector modulation technology and digital control, which makes the voltage utilization rate higher and the current harmonic shunt smaller.
- DCDC module adopts advanced PID control technology and multiple software / hardware protection mechanism to ensure the stability of equipment operation.
- CAN2.0 interface, which can access BMS data of battery pack, can control battery pack status in real time during charging and discharging process.
- Charge / discharge status LED indication. Charge / discharge curve analysis diagram. Support scan code function.
- Support battery pack temperature acquisition.
EOL Cell Testing Machine
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₹ 2405674 / Piece Get Latest Price
Product Brochure
| Cell chemistry | Lithium ion |
| Cell voltage range | 0 to 20 V |
| Capacity | 30 kN |
| Test current max | 20 A |
| Technical Specification | State of charge (SOC) function test |
| Charging Voltage | 0-60 V |
| Charging Current | 0-20 |
| Equipment Power Supply | AC220 V |
- High precision standard instrumentation,High voltage relay switching,reliable test results.
- Can be customised with different testing hardware and software functions according to the battery offline testing requirements.
- Software supports docking BMS communications protocols,collects releavant data according to production requirements and makes judgement.
Cell Polarity Testing Machine
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₹ 4811347 / Piece Get Latest Price
Product Brochure
| Application | ESS Battery |
| Automation Grade | Semi Automatic |
| Line Type | Cell To Pack |
| Test Functions | Capacity Test |
| Battery Type | Lithium Ion |
| Input voltage | AC 220V+-10% 50 Hz |
| Max detection range | 800 mm*600 mm*250mm (L*W*H) |
| Overkill rate | <= 0.1% |
| Computed Tomography Time | 3-4 sec |
| Production capacity | 3600 -4000 cell/hr |
| Applicable for cell range | Compatible for any cell type |
| Machine Size | 2000*1500*2050mm (L*W*H) |
Minimum order quantity: 1 Piece
- High detection accuracy and fast detection accuracy.
- Detection of wide coverage,can detect weather positive and negative pole is put back, highland barley paper weather wrong paste or miss placed.
- Improve product quality and reduce error rate.
- Test results can be stored in module barcode,traceable,scan code for optional functions.
- Can be customised based on customer requirement
Cylindrical Cell polarity checking machine
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₹ 1595341 / Piece Get Latest Price
Product Brochure
| Cell chemistry | Lithium ion |
| Voltage | 12 V |
| Battery Type | Lithium Ion |
| Cell voltage range | 220 V |
| Application | EV Two Wheeler |
| Test current max | 100 A |
| Automation Grade | Automatic |
| Measurement | Voltage |
| Pack Voltage Range | 49-72 V |
| Channel count | 8 channel |
| Line Type | Cell To Pack |
| Interface | Bluetooth, USB |
| Test Functions | IR Test |
| Input voltage | AC 220V+-10% 50 Hz. |
| Max detection range | 500 mm*350 mm (We can customize range as per customer requirement) |
| Working object distance | 660mm+- 50 mm. |
| Computed Tomography Time | 3-4 sec (it can be vary based on number of cells). |
| Applicable for cell range | Compatible for any cell type (i.e.18650,21700 etc) |
| Machine Size | 1800*1000*1940mm (L*W*H) |
Minimum order quantity: 1 Piece
- The automatic assembly line is added to automatically detect the positive and negative poles of the cell combination when the battery pack flows to the detection range of the equipment. The detection speed is fast, the efficiency is high, and the labor is greatly saved.
- High definition 20 megapixel fixed focus lens, the maximum detection range of the equipment is 500 mm x 350 mm, the detection performance is stable and the efficiency is high.
- The programming is simple, the judgment standard can be set according to the different combination mode of the cell, and countless groups of programming files can be stored.
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Akash Mahajan (CEO)
Itech Robotics And Automation Pvt. Ltd.
Gat No. 444/2, Success Property Venture, Plot No. 49, Chakan
Pune - 410501, Maharashtra, India
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